Certificate in Maintenance Management

Course overview

Course outline

1. 1Day 1: Maintenance Strategies and the Budgeting Process & Reliability Centered Maintenance (RCM)

   • Maintenance Strategies and the Budgeting Process
   • Types of maintenance strategies
   • Maintenance strategy formulation
   • Budgeting fundamentals
   • Maintenance budget development
   • Maintenance analysis and cost control
   • Performance management and key performance indicators (KPIs)
   • Reliability Centered Maintenance (RCM)
   • Criticality analysis
   • RCM study
   • RCM related references and standards
   • Failure definitions
   • RCM process flow diagram
   • Defining RCM outputs
   • Benefits of RCM
2. 2Day 2: Maintenance Contracts and Contractor Management & Planning and Scheduling Maintenance Activities

   • Maintenance Contracts and Contractor Management
   • What is outsourcing? And why outsource?
   • Challenges and risks of outsourcing
   • Outsourcing lifecycle model
   • Outsourcing strategy analysis
   • Contracts and contracting process
   • Contracts monitoring and evaluation
   • Planning and Scheduling Maintenance Activities
   • The 6 elements of maintenance planning and scheduling
   • Identifying maintenance activities and prioritize them
   • Developing a maintenance plan
   • Continuous maintenance scheduling process
   • Executing the maintenance activities
   • Close out
   • Reviews and improvements
3. 3Day 3: Maintenance Workforce Planning and Development & Spare Parts and Inventory Management

   • Maintenance Workforce Planning and Development
   • Maintenance key positions
   • Building an effective team structure
   • Leadership and team management
   • Workload analysis and RACI matrix
   • Learning and development
   • Competency assurance management system
   • Spare Parts and Inventory Management
   • Objectives of inventory control
   • Functions of spare parts management
   • Inventory order cycle
   • The ABC analysis
   • Stock turnover and cover
   • How is inventory valued?
   • Inventory reorder policies
   • Inventory improvement actions
4. 4Day 4: Computerized Maintenance Management System (CMMS)

   • Work requests
   • Work request workflow
   • Types of work requests
   • How work requests improve maintenance
   • Work orders
   • Work order workflow
   • Types of work orders
   • Bill of Materials (BOM)
   • Components of a Bill of Materials
   • Application Parts List (APL)
   • APL vs. BOM
   • Components of an Application Parts List
   • CMMS simulation
5. 5Day 5: Maintenance Risk Management & Continuous Improvement in Maintenance

   • Maintenance Risk Management
   • Key concepts and definitions
   • Importance of risk management
   • Types of maintenance risks
   • Risk management framework
   • Integrating risk management into maintenance practices
   • Safety and compliance
   • Continuous Improvement in Maintenance
   • Lean maintenance
   • 5S Methodology
   • Total Productive Maintenance (TPM) pillars and importance of autonomous maintenance
   • Industrial Internet of Things (IIoT) and predictive analytics
   • Benchmarking